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Distributors of Epoxy Polyurethane &

Carbon Fibre tooling board


Distributors of Epoxy and Polyurethane and Carbon Fibre tooling board
CNC machining of tooling, plugs and patterns.

Tooling boards are consistent with no voids, uniform density and predictable processing characteristics. Small cell-sizes give excellent finished surface results straight from the tool, easily sealed and painted. With the demands of tighter tolerances and reliable dimensional stability, tooling boards out-perform traditional materials.

Tooling-boards are generally classified by density; encompassing a wide range of options, from medium-density foams to very dense, solid-plastic planks. This allows users to match materials to job requirements while controlling costs.
Faster CNC machine spindle speeds and material feed-rates are possible.
• Closed Cell Structure - Non absorbent
• Will not crack, rot or peel - Lasts up to 10 times longer than wood.
• Easily cut or machined with standard HSS cutting tools.

Polyurethane boards are temperature resistant to 60°C.
Epoxy boards can be used for pre-preg carbon fibre production that can be processed repeatedly at 125°C with very low thermal expansion, and good resistance to chemicals.
Carbon Fibre which is forged rather than laminated, easily machined with a CTE of 2.85. Temperature resistant to 200°C.

Common Applications: Lay up tools for Composites, Pattern Making, Design Models, Props and Models,
Prototype Machining, Vacuum Forming Tooling & Signage.


Polyurethane Boards

Easily machined or hand worked with good dimensional stability. Will seal or paint to a smooth finish.
Applications include - Moulds & Master models, Prototype foundry patterns, CNC applications, Prototype vacuum forming.
For patterns where Carbon Fibre parts are being produced see our high temperature Epoxy Board range.

See our price list for additional products - Pricing PDF
Samples supplied on request.


Product Code: KT/P470
Data sheet

Medium Density. New to the range, our most economic product. Models and props, Sculpting, CNC applications.
Hardness 45-48 Shore D
Sheet Size 1500 x 500mm - Thickness stocked: 50mm, 75mm, 100mm


Product Code: KT/SP650
Data sheet

Medium/High density,
Hardness 65-70 Shore D
Sheet Size 1500 x 500mm - Thickness stocked: 50mm


Product Code: KT/SP720
Data sheet

New product for 2021. Our most popular density. Extremely fine finish off the tool.
Hardness 70-72 Shore D
Sheet Size 1500 x 500mm - Thickness stocked: 50mm, 75mm, 100mm


Product Code: KT/P720
Data sheet


Hardness 65-70 Shore D
Sheet Size 1500 x 500mm - Thickness stocked: 50mm, 75mm, 100mm


Epoxy Boards - High-temperature board for composites production

Product Code: KT/978
Data sheet

Our premium high performance epoxy tooling board known for its superior surface finish to competing brands.
Autoclave .
KT/978 is ideally suited to environments where dimensional stability is critical.
Its excellent dimensional stability results from it’s low coefficient of thermal expansion.
It is recommended for use up to 130ºC.
Used in F1, aeronautical/rocket and marine sectors where toughened and high temperature materials are required.

Outperforms other boards available on the NZ market for stability at high temperatures and surface finish.
• Master models for carbon fibre prepregs.
• Wet lay up, pre-preg, thermoforming tools.
• Heat curing composite tools including short run vacuum forming moulds.
• As used Rocket Lab, Rodin Cars and the America’s Cup boat constructors.

Shore hardness - 70 D
Sheet Size: 1524 x 608mm - Thicknesses stocked: 50mm, 75mm, 100mm


Parting Film - High Temperature, conformable, self adhesive film

Fluoropolymer film coated with silicone pressure sensitive adhesive can be applied over complex surfaces.
Can be applied directly onto machined tooling board and 3D printed parts. Imparts a gloss finish to molding surfaces
Excellent elongation and release properties, good tear strength, high temperature resistance. Suitable for use with all prepreg systems.

Adhesive Type: Silicone - Maximum use temperature: 260ºC - Elongation at break: 350% - Roll width: 1270mm

Product Code: KT/TW3



Forged Carbon Fibre Sheet
Direct to Part Tooling Material - CFP360

Home Product Range Pricing Gallery Contact


• 50%+ lighter than Aluminium - Comprising 45% Carbon Fibre
• Stable to 180ºC with a very low CTE of 2.85
• Can be drilled, tapped, bonded & painted
• All the benefits of carbon without the cost
• Alternative to metal in structural applications
• Up to 50% lower in cost than conventional CFRP laminates
• Bond with off the shelf structural adhesives
• No sealing required, release with Chemlease 2710

Rapidly machined using a CNC router with medium feed speeds.
Can be dry cut by milling machines with no conductive dust.
Machinable with conventional cutting tools, including circular saw and hand routing

CFP 360 is made from chopped 24K Toray T700 carbon fibre infused with Polyamide resin compressed at high temperature.

Typical applications: Stock Plate, Jigs, Inserts, Intensifiers.

Shore hardness - 84 D
Sheet Size: 1300 x 800mm
Thicknesses stocked: 5mm, 10mm, 20mm

Product Code: KT/CFP360
Downloads:
Data Sheet
Pricing PDF

Samples supplied on request.



Contact us

Sales and Technical advice
Andrew Turney - 021 289 1993

Address:
Kumeu Industria
Unit 3
11-15 Wookey Lane
Kumeu 0810
email: andrew@kiwitooling.co.nz

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About Us - Kiwi Tooling - Gyro Constructivists

Having being in the model and props building industry the past 30 years and using tooling board for most of that time we took the opportunity to market tooling board to NZ.
Gyro has been working in the field of physical fabrication and model making services which include:
Product prototyping, test rigs, mechanical models and effects. Builds for TV commercials, marketing and exhibition models also interactive displays and large art installations for the Auckland City Art Gallery.